Plasma HyperJet
Technology Description
Plasma HyperJet is intended for use in the open spaces and in field conditions. The method of thermo-abrasive cleaning of the steel surface before its coating is the most effective technique currently in use.
Passing through a gas flame plume formed in the combustion chamber of a supersonic apparatus, the abrasive particles are accelerated to high speeds and heated to 200-250°C, while the moisture and organic compounds contained in the stream of compressed air and abrasives are completely removed. Removal of contaminants from the treated surface occurs at high temperatures, with high energy impact on the surface layer and in an environment with low oxygen content, and all these create optimal conditions for the subsequent application of a protective coating.
A remarkable advantage of the technology implemented with the Plasma HyperJet unit is that surface preparation and coating are carried out by one device. This allows application of coatings onto the prepared surfaces without time delays, during which the surface layer of the prepared objects can get contaminated and oxidized. Avoiding this, the quality of the coating is stable and impeccable.
Considering the fact that working with a compressor of the given performance can increase the power of the outgoing jet from the nozzle 10 or more times by means of directly converting the chemical energy of the hydrocarbon fuel into thermal and kinetic energy, we achieve better results.
With the help of our technology and equipment, the speed of the gas phase of the jet can reach 3-4 Machs (more than 1000-1300 m/s), which is unattainable in conventional sandblasting machines.
Traces of bitumen, oil and moisture are easily removed from the surface. Easily achieved dedusting and degreasing of the surface. Possibility of implementing a thermal shock cleaning technology and ease of implementation, in case necessary, of the powerful water-abrasive cleaning (Rebinder effect).
Services
Surface Deep Clean
We provide cleaning services, applicable to almost all types of surfaces including glass. We routinely work on cleaning surfaces with metal, wood and concrete.
Surface Metallisation
Metallization services of various types of surfaces with the metals: Zinc, Stannum, Copper.
Anticorrosion Protection
Corrosion protection services for all types of surfaces. Any manufacturers of paintwork materials.
Advantages
Plasma HyperJet units are multifunctional and at the same time their technological process is based onto many heterogeneous physical phenomena (processes).
Our technology allows to carry out high-quality cleaning, preparation and activation of surfaces for the subsequent application of metal coatings – Zinc, Aluminum, Alumino-Zinc, Copper.
- High fire safety
- Easy to operate and maintain, easy to adapt to the technological process
- Ability to apply different materials Zn, Al, Cu (metallization), also possible to apply composites (heterogeneous coatings)
- One units performs both processes, surface cleaning (sand blasting) and materials application (metallization)
- High profitability of work with these units and their high efficiency (top among sand blasting equipment and metallization plants on the market)
- Minimized time between preparation of the surface and application of the protective coating
- The degree of cleaning treatment is not lower than Sa-3 according to ISO 8501-01 and higher